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GPP140162T(D16-￠14.0－40-100L-2T)
NEK
NEKOEMXD12012
Milling Insert
Automobile, machine tool, aviation, mould
1pc
| Quantity: | |
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Milling inserts are high-performance, indexable cutting tools engineered to maximize productivity in CNC milling, face milling, and contouring operations across diverse materials—from soft plastics to hardened steels (up to 65 HRC). Featuring state-of-the-art carbide substrates and nano-engineered coatings, these inserts deliver aggressive metal removal rates while maintaining micron-level precision. Their modular design allows quick edge replacement, minimizing machine downtime in high-volume production environments. Ideal for aerospace, automotive, and mold-making industries, modern milling inserts incorporate smart geometries and adaptive edge technologies to tackle vibration, heat, and chip control challenges in dynamic machining scenarios.
1. Grade-Specific Formulations: Substrates like MICROGRAIN (0.4µm carbide grain) balance wear resistance and toughness, while silicon-enhanced grades (e.g., HC) prevent built-up edge in sticky materials.
2. 3D Chipbreaker Designs: Asymmetric cutting edges and variable pitch geometries disrupt harmonic vibrations, enabling 30% deeper cuts in roughing applications.
3. Hybrid Coating Systems: Multi-phase layers such as AlTiN/SiN (for dry machining) or CVD diamond coatings (for non-ferrous metals) reduce flank wear by 50% compared to standard tools.
4. Thermal Barrier Technology: Intermediate refractory layers deflect heat away from the cutting edge, maintaining hardness up to 1,200°C for high-speed machining (HSM) of superalloys.
5. Digital Integration: QR code-enabled inserts provide real-time wear tracking and predictive tool life analytics via IIoT platforms.
6. Eco-Friendly Options: Recyclable carbide bodies and PVD-coated variants reduce environmental footprint without compromising performance.
Milling inserts drive efficiency in large-scale and precision-critical operations. In the energy sector, they mill turbine blade root forms in Inconel 718 for power generation systems. Automotive Tier 1 suppliers deploy them for high-speed face milling of EV battery housings from aluminum 6061. Die & mold shops utilize ball nose inserts with radius compensation to machine intricate 3D cavities in H13 tool steel. For composite manufacturers, polycrystalline diamond (PCD) inserts deliver burr-free edges on carbon fiber-reinforced polymers. Mining equipment manufacturers rely on anti-vibration inserts to process cast iron crusher components. Additionally, their use extends to artistic metalwork for sculptural detailing and to aerospace for milling lightweight titanium honeycomb structures. With customizable edge hone sizes (5-50µm) and wiper geometries, these inserts achieve mirror finishes (Ra ≤ 0.2µm) in finishing passes for optical and hydraulic components.
Milling inserts are high-performance, indexable cutting tools engineered to maximize productivity in CNC milling, face milling, and contouring operations across diverse materials—from soft plastics to hardened steels (up to 65 HRC). Featuring state-of-the-art carbide substrates and nano-engineered coatings, these inserts deliver aggressive metal removal rates while maintaining micron-level precision. Their modular design allows quick edge replacement, minimizing machine downtime in high-volume production environments. Ideal for aerospace, automotive, and mold-making industries, modern milling inserts incorporate smart geometries and adaptive edge technologies to tackle vibration, heat, and chip control challenges in dynamic machining scenarios.
1. Grade-Specific Formulations: Substrates like MICROGRAIN (0.4µm carbide grain) balance wear resistance and toughness, while silicon-enhanced grades (e.g., HC) prevent built-up edge in sticky materials.
2. 3D Chipbreaker Designs: Asymmetric cutting edges and variable pitch geometries disrupt harmonic vibrations, enabling 30% deeper cuts in roughing applications.
3. Hybrid Coating Systems: Multi-phase layers such as AlTiN/SiN (for dry machining) or CVD diamond coatings (for non-ferrous metals) reduce flank wear by 50% compared to standard tools.
4. Thermal Barrier Technology: Intermediate refractory layers deflect heat away from the cutting edge, maintaining hardness up to 1,200°C for high-speed machining (HSM) of superalloys.
5. Digital Integration: QR code-enabled inserts provide real-time wear tracking and predictive tool life analytics via IIoT platforms.
6. Eco-Friendly Options: Recyclable carbide bodies and PVD-coated variants reduce environmental footprint without compromising performance.
Milling inserts drive efficiency in large-scale and precision-critical operations. In the energy sector, they mill turbine blade root forms in Inconel 718 for power generation systems. Automotive Tier 1 suppliers deploy them for high-speed face milling of EV battery housings from aluminum 6061. Die & mold shops utilize ball nose inserts with radius compensation to machine intricate 3D cavities in H13 tool steel. For composite manufacturers, polycrystalline diamond (PCD) inserts deliver burr-free edges on carbon fiber-reinforced polymers. Mining equipment manufacturers rely on anti-vibration inserts to process cast iron crusher components. Additionally, their use extends to artistic metalwork for sculptural detailing and to aerospace for milling lightweight titanium honeycomb structures. With customizable edge hone sizes (5-50µm) and wiper geometries, these inserts achieve mirror finishes (Ra ≤ 0.2µm) in finishing passes for optical and hydraulic components.
