Home / Products / Turning Insert / CCMT060204 / NEK-SHITAEGER Turning Insert CNMG120408-XR KC7020T

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NEK-SHITAEGER Turning Insert CNMG120408-XR KC7020T

Material: Cemented Carbide
Sales Models: Factory-direct sales
Min Order: 10pcs
  • CNMG120408-XR KC7020T

  • NEK-SHITAEGER

  • NEK-CN17

  • Turning Insert

  • Automobile, machine tool, aviation, mould

  • 10PCS/BOX

Availability:
Quantity:

The CNMG120408-XR KC7020T turning insert represents the pinnacle of modern metallurgical engineering, meticulously crafted to transform raw metal into flawless components. When this insert engages the workpiece, the sheer precision of its cutting edge glides through tough materials with minimal vibration, producing a distinct, consistent acoustic hum that operators instantly recognize as optimal machining. The tactile smoothness of the advanced coated surface not only resists abrasive wear but also actively repels extreme heat buildup, safeguarding both the tool's structural integrity and the micro-structure of the machined part. As the insert shears through high-carbon steel or cast iron, it leaves behind a mirror-like surface finish, effectively eliminating the need for secondary polishing or grinding operations. By maintaining extreme dimensional stability even under intense thermal stress, this insert empowers production facilities to push their spindle speeds to the absolute limit while maintaining exacting tolerances. The result is a seamless manufacturing rhythm where machine downtime is drastically reduced, and the focus remains entirely on maximizing output and elevating the final quality of every manufactured component.


1. Material: The composite material made of cemented carbide consists of a matrix of cemented carbide and particles of cemented carbide.

High carbon steel: containing 0.8% to 1.5% carbon, ideal for cutting soft metals like SK1, SK2, SK7, etc.

High speed steel: with a carbon content of 0.7 to 0.85%, along with alloying elements like W, Cr, V, and Co, suitable for machining situations requiring low speed cutting and high toughness.

Cemented carbide: known for its high hardness and excellent wear resistance, perfect for high-speed cutting and processing workpieces with high hardness requirements.

Ceramics: characterized by high hardness and heat resistance, but also brittleness, suitable for high-speed finishing.


2. Application: The most common method for controlling chips when using cemented carbide indexable inserts is through chip-breaking grooves.

When working with materials of higher hardness, it is recommended to use carbide or ceramic turning tools.

For materials with better toughness, high speed steel turning tools may be more appropriate.


3. Characteristics: Coating a cemented carbide tool with a diamond film is a significant application of CVD diamond film technology. Unlike PVD coating, which is limited to a "line of sight" application, CVD can coat all surfaces of the substrate.CNC Turning Lathe Machining with roughly the same, but the tool of choice, the choice of cutting parameters and workpiece clamping and other technology issues also have their own characteristics.


4. Application scenarios and advantages

Cast iron lathe blades have a wide range of application scenarios in the manufacturing industry, such as automotive parts, aerospace parts, general machinery and other fields. Its advantages include:


- ** Efficient processing ** : Can quickly cut cast iron surplus, improve production efficiency.

- ** High precision ** : Good surface quality and machining accuracy can be obtained.

- ** Long life ** : The use of high-quality materials and coating technology to extend the service life of the tool.


5, precautions


In the selection of cast iron turning tools, it is necessary to comprehensively consider the processing object, processing method, cutting depth and other factors. At the same time, in the process of use, it is necessary to pay attention to the adjustment of cutting parameters and the maintenance and maintenance of the tool to ensure its best performance and extend its service life.

微信图片_20240927150947医疗器械飞机部件


arameter Specification
Model CNMG120408-XR KC7020T
Brand NEK-SHITAEGER
Code NEK-CN17
Type Turning Insert
Material Cemented Carbide
Application Automobile, machine tool, aviation, mould
Package Type 10PCS/BOX
Sales Models Factory-direct sales
Min Order 10pcs


Achieving manufacturing excellence requires tooling that consistently outperforms expectations. This turning insert is engineered with specific structural and material enhancements that directly translate to improved operational efficiency and reduced overhead for your production lines.

Unyielding Thermal Resistance

The advanced material matrix diffuses heat rapidly during aggressive cutting cycles. This prevents microscopic edge deformation, allowing your facility to maintain aggressive feed rates without compromising the structural integrity of the tool or the workpiece.

Superior Surface Finish Generation

The meticulously ground cutting edges interact with the workpiece to produce exceptionally smooth finishes. This minimizes the necessity for secondary grinding or polishing, accelerating your overall production timeline and reducing labor costs.

Predictable Tool Wear

Engineered for uniform degradation, the insert prevents sudden catastrophic tool failure. Operators can accurately predict replacement intervals, ensuring continuous production flow and safeguarding expensive workpieces from unexpected damage.

Universal Spindle Compatibility

Designed to integrate seamlessly into a vast array of standard CNC tool holders. This universal fitment reduces the need for specialized adapters, streamlining your inventory management and simplifying setup processes across the factory floor.

Advanced Engineering Dimensions & Capabilities

To stay competitive in modern manufacturing, every component must deliver measurable value. We have engineered this cutting tool across multiple critical dimensions to ensure it meets the rigorous demands of industrial production environments.

Core Material & Coating Craftsmanship

Built upon a premium cemented carbide substrate, the insert utilizes advanced CVD diamond film coating technology. This synergistic combination exponentially increases surface hardness and wear resistance, making it perfectly suited for high-speed cutting and the continuous machining of high-hardness workpieces without premature degradation.

Optimized Groove Design for Chip Control

The specialized XR chip-breaking groove is a masterpiece of fluid dynamics applied to solid metal. It guarantees efficient, smooth chip evacuation during the turning process, preventing chip entanglement that could otherwise scratch the workpiece, thereby elevating the pristine quality of the machined surface.

Broad Material Compatibility

Whether your production line is rapidly removing surplus material from cast iron or executing precise cuts on high-carbon steels like SK1, SK2, and SK7, this tool adapts effortlessly. It delivers an outstanding cutting performance across varying material toughness and hardness levels, making it a versatile asset.

High-Precision Industry Application

Developed specifically for high-precision manufacturing sectors, this insert is a trusted asset in automotive parts production, aerospace engineering, mold making, and general machine tool operations. It ensures absolute dimensional accuracy and unwavering batch-to-batch consistency for critical components.

Extended Lifespan & Cost Efficiency

The superior substrate and resilient coating translate directly to a remarkably long operational life. By drastically reducing the frequency of machine stops for tool changes, it drives efficient processing and significantly lowers the comprehensive manufacturing costs for procurement managers.

Streamlined Supply Chain & Packaging

Operating on a factory-direct sales model eliminates unnecessary intermediaries, providing highly competitive pricing structures. Packaged in industrial-grade, shock-proof boxes of 10 pieces with a low minimum order quantity, it guarantees secure logistics and highly flexible procurement planning.

Comprehensive Technical Support & Customization

Beyond delivering standardized tooling excellence, we empower our clients with expert guidance on cutting parameter adjustments and tool maintenance. Furthermore, we offer robust technical support and customization services tailored to conquer unique and complex machining scenarios.


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